Past Events (2006)
- Industry Visit to MIRA
and AGM, Nuneaton, 25th May 2006 (Report By Shumit Das,
Airbus UK)
The
SAMPE UK & Ireland
Chapter held its
AGM on Thursday 25th May 2006, which was hosted this year
courtesy
of MIRA Ltd. in Nuneaton, UK. The day began in a positive way
with sunny
weather which is always good when one’s travelling, and the SAMPE group
were
met by Andy Ellis, who is a “senior business development manager” for
MIRA Ltd
and our host for the day.
The
technical visit kicked off
with an
informative presentation about what MIRA Ltd is and a brief description
of the
general areas of activity they are involved in. MIRA used to be an
acronym for
the Motor Industry Research Association and it used to be a Government
funded
organisation from its conception in 1946 to 2001. Since 2001 MIRA Ltd
has been
an independent commercial contract association (basically an
engineering
consultancy) providing full automotive engineering services to vehicle
manufacturers, first tier suppliers and component manufacturers. They
are celebrating
their 60th anniversary this
year.
It was emphasised
that MIRA
Ltd. do not
make showers, but they do a lot of work for legislative testing and
safety
engineering for vehicles and pedestrian safety. This is the cornerstone
of MIRA
Ltd’s reputation and they have a specifically designed test track
called HAVOC
(Highways And Vehicles Openair Crashsite) where they perform live crash
tests
using anything up to 30 Tonne trucks to assess the design of roadside
furniture, crash barriers, bollards and bridge parapets. The vehicles
used must
be current (less than 10 years old to ensure they represent the typical
vehicle
currently on the road) and roadworthy before they are smashed to pieces
(on
good days) in the name of public safety.
After
some more information on the company
and the scope of research work done there, we were whisked off to the
site tour.
Much of the work done at MIRA Ltd is secret and therefore could not be
opened
to public viewing, but we were privileged enough to be shown around
some key areas.
First came the Semi
Anechoic
Chamber, which
was basically a large (semi) sound-proof chamber. The walls of the
chamber are
lined with carbon impregnated foam spikes that are configured to absorb
the
particular RF signatures of the electromagnetic emissions they were
trying to
measure. This ensured that the signals recorded were true emissions and
not
signals that had been reflected around the chamber. The vehicles tested
could
range from small cars to any large vehicle that would fit in the
chamber and
typical tests were conducted to assess a component’s immunity to
external
sources of electromagnetic emissions or the quantity of emissions
produced by
the vehicle itself. Needless to say the presenter had to speak up to be
heard!
Then came the
highlight of the tour, which
was a minibus tour of the vehicle test tracks. MIRA Ltd boasts 56 miles
of test
roads including 8 miles of off-road track and some wet handling
circuits that
are kept wet by their own natural spring! The high speed track is a 4
lane circuit
where the inside two lanes are for slower speed vehicles moving at less
than
70mph and the outer two banked lanes are for any speed greater than
70mph. The
33-degree banking on the circuit allows a vehicle to travel at 86mph
without
any steering input (this situation is called neutral steer).
Unfortunately we
were not subject to this first hand, but were driven past in on the
‘slower’
lanes. We were, however, introduced to a negative camber track, which
featured
paving stones and bridges and other obstacles designed to test a
vehicle’s
endurance to its limit. Many of the features on the test circuits are
designed
so that a vehicle can complete the equivalent of many years of normal
service
in only a few months of intensive testing here. For example, driving
100 miles
on the ‘Belgian Pave’ road (basically a heavily cobbled road) is
equivalent to
the suspension going through 1000 miles of normal service. The test is
so
intense on the suspension that the vehicle must go through a water bath
after
each test to prevent the suspension from overheating and
exploding!
Following the tour
of the
testing tracks,
we were led around the materials testing facilities and the
crashworthiness
lab. The material testing facilities take on almost 100% contract work
and feature
up to date facilities for testing of metals and composites under
thermal shock
conditions (rapid changes in service temperature from hot to very cold)
and
dust ingress tests. The crashworthiness labs featured a look at an
actual crash
test rig and viewing of some examples of simulated vehicles that are
crashed
into cars at various angles and velocities. These tests are performed
under
1Megawatt of lighting and filmed using high-speed digital cameras and
the
results are used to certify vehicles for roadworthiness.
This marked the end
of the
technical visit
and then after lunch, we progressed to the SAMPE AGM, the details of
which will
be distributed by David Carlton later. Some significant points to note
from the
meeting were a formal appreciation of Ed Trewin’s long and dedicated
service in
producing the SAMPE newsletter over the years. Ed has stood down from
his role
as newsletter editor and future plans are to incorporate a ‘latest news
and
reports’ section on the UK SAMPE website which is currently managed by
Andrew
Long and his minions at Nottingham University (www.sampe.org.uk / www.sampe.co.uk).
David Carlton was
also thanked
for his
immense contributions to SAMPE UK
in his roles as secretary and treasurer. David has expressed his desire
to
stand down from these positions and replacements for both roles will be
appointed over the coming months.
Finally, Bob
Griffiths was
proposed as the
new Vice President of SAMPE UK
&Ireland
in parallel to his role as VP of SAMPE International. Bob is thanked
for his
contributions so far and his efforts will be much appreciated, even if
they are
from ‘across the pond’.
Thanks again to all
of you and
thanks to
Andy Ellis and MIRA Ltd for their time and hospitality in making this
AGM a success!
Oh, and
did I mention that MIRA Ltd DO NOT
MAKE SHOWERS?
Past Events (2006)
Past Events (2005)
Past Events (2004 and before)